Automation systems in bulgur production optimize the production processes to improve energy efficiency while enhancing product quality. With fully automated systems in production facilities, processes are managed without the need for manual intervention. SCADA systems provide real-time data flow by monitoring every stage of production and offer operators the opportunity to optimize processes.
At the raw material entry stage, materials are securely stored using silo systems and automatic conveyor lines, and directed to the production lines. SCADA systems continuously monitor stock levels and send automatic alerts in case of shortages.
In bulgur production, vibrating sieving systems are used to remove foreign materials. During this process, dust and foreign particles are separated using automatic filtration systems. Sensor and SCADA integration allows real-time monitoring of fill levels and sieving efficiency on the line.
The boiling and drying of bulgur at specified temperature and humidity levels is controlled by automation systems. SCADA analyzes temperature, time, and humidity levels in real-time and provides operators the opportunity to monitor the process. During the drying phase, heating systems and fans are automatically adjusted to ensure energy efficiency.
Mill systems are used to grind bulgur to the desired fineness. Motor speeds, pressure, and vibration levels are controlled by PLC and SCADA systems to ensure optimal performance.
The ground bulgur is passed through sieving systems to separate it into different sizes. The granule size is analyzed via sensors, and the classification process is carried out. The SCADA system optimizes the fill rate and production speed of each sieve group.
Automatic filling and packaging machines determine the weight of the products using precise weighing systems and perform the packaging. The SCADA system records production speed, filling levels, and packaging data, monitoring the overall performance of the production line.
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