Automation systems in feed mills make production processes more efficient, safer, and more sustainable by leveraging the advantages of modern technology. With automation, error margins in production processes are minimized, quality standards are improved, and energy savings are achieved. In addition, all processes can be monitored and controlled in real time via SCADA systems.
Incoming raw materials are weighed with scales and recorded into the SCADA system., Quality control is ensured through moisture, temperature, and foreign substance sensors., Raw materials are directed to silos via automatic conveyor systems., SCADA monitors silo fill levels to optimize raw material management.
Raw materials in accordance with the recipe are taken in specified proportions by automatic dosing systems., The SCADA system verifies that each component is used in the correct ratio., Thanks to precise weighing systems, materials are dosed with a ±0.5% tolerance.
During the grinding phase, crushers and mills are controlled via SCADA and particle sizes are optimized., Motor loads, temperature, and pressure values are monitored in real time., The mixing process is adjusted to ensure homogeneous distribution.
During the pelletizing process, temperature (80–90°C), humidity (14–17%), and pressure (150–250 bar) are controlled by SCADA., Pellet hardness and density are continuously monitored by sensors to ensure quality control.
Pelleted feed is cooled down to 25–30°C using coolers to increase its hardness. Unwanted particles and dust are separated through screening systems to enhance quality.
Feed bagging machines prepare products in 25 kg, 50 kg, or 1-ton packages. Labeling systems retrieve product information from the SCADA database and print it on the bags. Warehouse management systems update stock levels in real time, optimizing shipment planning.
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