In galvanizing plants, automation aims to maximize efficiency while standardizing quality by increasing the precision of coating processes., Automation systems provide control and monitoring at every stage of the zinc coating process., Thanks to SCADA and PLC systems, all processes can be managed from a central point, and potential production errors are minimized.
The success of galvanizing coating depends on the accuracy of the surface preparation process. Degreasing, acid cleaning (pickling), and rinsing operations are optimized with automatic sensors and dosing systems.
Automation systems precisely control the zinc bath temperature, immersion time, and coating thickness. This ensures that the coating quality remains consistently at the same standard.
After coating, the parts are cooled, and the passivation process for surface protection is automatically performed. In this process, the correct ratios of chemical components are ensured.
All process data is collected and analyzed through SCADA systems. Automatic measurement devices are used for coating thickness, surface smoothness, and defect detection. In case of abnormal conditions, the system automatically provides alerts, and the process is optimized without the need for operator intervention.